The barn is complete. Standing straight, painted bright red with white trim. Long live the barn.
When Connie and Steve Hilker bought Hartwood Manor in 2002, renovating the house, a rare Southern example of Gothic Revival architecture, was their top priority. It needed a pretty complete overhaul and remains a work in progress, but at least they're able to live there comfortably now.
And then there was the barn. It was decrepit, leaning and almost obscured by overgrown bushes and vines. Unlike the house, it was in jeopardy of falling over. By the fall of 2006, the lean was becoming more noticeable. If it was going to be saved, surely that needed to happen before the next stiff breeze.
"We couldn't let it go," said Connie Hilker. "It is supposed to be here."
So rescue it is what they decided to do. She contacted Woodford Bros., a Syracuse, N.Y., company that specializes in bringing barns back from the brink. Workers rigged interior cables that straightened it some, and may have saved it from blowing down in a subsequent major windstorm.
But looking back, the Hilkers agree that the Woodford work was really just a stopgap. It bought them more time to decide what to do. Although they knew they would probably go forward with the restoration, they now had the time they needed to rationalize the cost.
Then they met Randy Titlow, a lifelong contractor who had been doing some work next door at the Hartwood Winery. He likes challenging projects, and after taking a look at the barn he agreed to take it on.
Looking back at his efforts, Connie Hilker calls him "fearless," and a contractor who actually does more than he says he's going to do.
"A project like that takes a combination of geometry and engineering," Titlow said in a telephone interview. "It was in bad shape."
Starting early this year, he took the barn apart, piece by piece, down to its basic framework. He nailed new lumber against some of the existing framework, a practice called "sistering," but the main 6- by 6-inch support beams would have to be replaced.
Lifting the barn to replace the columns was a time-consuming process.
"You'd lift it to do one and then you'd have to leave it a couple of days to let it relax. It was doing some crackin' and poppin'. Then when we got one side done we went on to the other," said Titlow.